1098 Rebuild/restoration

Discussion in 'Builds & Projects' started by MaxRundown, Mar 1, 2022.

  1. Hi,

    I bought my 1098 in may-ish 2020, saw it online and fell in love with it, drove down to darlington the next day and rode it home, It's my first ducati and to be honest at the time I didn't really know a lot about them (previous bike was a cbr600 and before that a selection of fast/interesting cars)

    this is what it looked like when I picked it up IMG_20200704_165857.jpg

    it's an 07 base 1098, with 70mm termi system, ohlins shock, ohlins steering damper, loads of carbon parts, renthal clip ons, speedymoto top yoke, DP rear sets etc etc.. I knew it had loads of nice bits on it when I looked at it and was finding extra parts I hadn't noticed for days afterwards.

    I also found a previous owners phone number on a receipt in the history, shot him a text and he called me the following day and told me the story behind the bike.. and asked if the dealer I bought it from included the stand, charger and all of the standard parts he'd given them.. they hadn't obviously :mad:

    it was obvious the engine had been apart at some point too as the cases are all powder coated grey and white, I emailed MotoRapido (given the hint from the previous owner) with the bikes registration number and they confirmed they did a full engine build in 2009, when the bike was 2 yrs old.

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    as you can see the frame has been modified too to give adjustable rear-set mounts..
    [​IMG]
     
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  2. first things I needed to address, the brakes were shocking, wooden and juddering, so I bought and fitted some Brembo SA pads, and fitted a new seat cover to replace the knackered DP one.. and treated myself to a new lid.

    Also I bought a set of FAR mirrors to replace the sticky DP ones
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  3. Next I had an exciting oil leak, from the pressure sensor which vibrated loose, covering the outer edge of the rear tyre in oil o_O IMG_20200919_114906.jpg IMG_20200919_113526.jpg

    luckily I was close to my dad's house, got it fixed and the tyre cleaned and back on my way..

    I also bought a new chain and sprockets, decided to fit new pads and strip/service the eccentric hub while i was in there

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    and fitted some new Fluro spherical bearings to the ride height adjuster, preventative maintenance. IMG_20201212_125050.jpg

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  4. The bike was off the road for winter by this point, so exhaust off for polishing and rear shock off for a service and respring
    IMG_20210114_140704.jpg IMG_20210204_152547.jpg IMG_20210204_194933.jpg


    Engine was given fresh oil and filter too

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    and the new chain was fitted

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  5. I cleaned the air filter and all of the detritus out of the airbox

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    then set about fitting the EVR 48t clutch kit

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  6. exhaust was polished and fitted

    IMG_20210319_122814.jpg IMG_20210319_132220.jpg IMG_20210319_150257.jpg

    bodywork was machine polished and a carbon seat under tray fitted along with some zircoflex heat shield to stop the exhaust melting it IMG_20210320_155542.jpg IMG_20210402_173153.jpg IMG_20210403_132542.jpg IMG_20210403_172523.jpg

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  7. Awesome
     
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  8. that was it 'finished' and ready for the summer.. so obviously I IMG_20210530_105808.jpg IMG_20210707_121400.jpg IMG_20210707_121403.jpg IMG_20210707_121406.jpg IMG_20210709_121527.jpg

    crashed it
     
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  9. I had very limited use of my right hand for a while which was less than ideal, so while I was off work I bought a roll of carbon, some resin and set about fixing the tail unit IMG_20210710_124605.jpg IMG_20210710_185305.jpg IMG_20210711_130900.jpg IMG_20210711_130925.jpg IMG_20210711_131904.jpg IMG_20210711_133846.jpg IMG_20210711_140343.jpg IMG_20210711_165725.jpg
     
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  10. got that far with the tail unit, haven't touched it since, i'm not sure if I'm going to use it again to be honest IMG_20210712_143015.jpg

    bought a new wheel nut to replace the bent one and a used rear axle to replace the damaged one IMG_20210713_133335.jpg IMG_20210713_133359.jpg IMG_20210713_134024.jpg IMG_20210713_141655.jpg

    then made a little stand on casters to make moving the bike about and working on it easier

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  11. while the frame was off I did the belts and valves, used Exact Fit belts and new Ducati idler/tensioners to replace the horrible plastic ones, I spent a while doing the clearances, getting them all perfect, not just 'in spec'

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  12. While the frame was off for powder coat I got into a little side project of refurbing all of the carbon bits, and carbon skinning some of the plastics IMG_20210827_101723.jpg IMG_20210828_125700.jpg IMG_20210828_125704.jpg IMG_20210828_133132.jpg IMG_20210828_133136.jpg IMG_20210828_134531.jpg IMG_20210828_134637.jpg IMG_20210828_134717.jpg IMG_20210828_142938.jpg IMG_20210915_122814.jpg IMG_20210901_115040.jpg IMG_20210915_122837.jpg IMG_20210915_122850.jpg IMG_20210915_122907.jpg
     
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  13. Frame and cam covers back from powder, really happy with the finish on them IMG_20210903_131840.jpg IMG_20210903_135344.jpg IMG_20210903_144941.jpg IMG_20210903_145906.jpg IMG_20210903_163306.jpg IMG_20210903_163319.jpg
     
  14. Repainted the tank too (was scratched in the crash where the clip on hit it and made a tiny chip in the paint) IMG_20210830_175044.jpg IMG_20210830_183820.jpg IMG_20210901_123159.jpg IMG_20210902_131603.jpg IMG_20210904_150138.jpg IMG_20210904_153043.jpg IMG_20210912_145429.jpg IMG_20210912_145440.jpg IMG_20210915_122309.jpg IMG_20210915_122320.jpg IMG_20210917_124040.jpg IMG20210917185950.jpg
     
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  15. new fuel filter, in tank length of submersible hose and made up two new flexi hoses with new ducati quick releases, wrapped them in DEI heat shield too
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    sent the black bits off for matt black powder

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    there's a new OEM corse hugger too..

    new headstock bearings, refitted the yokes

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  16. had the exhaust cerakoted, I hate polishing and will never do it again now IMG20211015154438.jpg IMG20211119114201.jpg IMG20211119140507.jpg IMG20211119140525.jpg

    new swingarm bearings then refitted the shock/swinger

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    #16 MaxRundown, Mar 1, 2022
    Last edited: Mar 2, 2022
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  17. I had the rear disc vapour blasted to clean it up and fitted the axle

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    got the 'gold' bits back from powder coat.. the LED lighting in my garage makes them look coppery, which I hate, but inside the house and in natural light they look right, the dark, matt gold I was looking for - the colour is 'Ferrari gold', same as the dark gold wheels on the 458 speciale

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    I do, however, hate the clashing golds on the drive flange/sprocket/carrier, this is going.

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    I couldn't resist pushing the up pipes on to see how it looks

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  18. Forks up next, stripped them down, sent the bottom brackets and slider tubes for cerakote, bought new seals/bushes/oil and ktech compression click adjusters, built them all back up and fitted them IMG20211223210727.jpg IMG20211223210738.jpg IMG20211223211512.jpg IMG20211231140837.jpg IMG20220105175355.jpg IMG20220122003346.jpg IMG20220122145442.jpg IMG20220123193654.jpg IMG20220123200141.jpg IMG20220124130206.jpg IMG20220124161123.jpg
     
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  19. starting to come back together now, got a replacement pazzo lever, Serie Oro discs, SR pads and a caliper rebuild kit with stainless pistons (stock ones plating had started to fail), all fitted and brakes bled up IMG20220125175828.jpg IMG20220210102623.jpg IMG20220218092630.jpg IMG20220219113441.jpg IMG20220301104401.jpg IMG20220301104925.jpg IMG20220301110306.jpg IMG20220301112133.jpg IMG20220301112627.jpg IMG20220301120104.jpg
     
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  20. that's it up to date now... will be coming off the stand this week
     
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