The following are the Ducati specified torque settings for an MY02 748 Tolerance ±10% unless marked (•) (•) tolerance must be: ± 5% Nm. ENGINE TORQUE SETTINGS Blow-by valve M40x1.5 40 Oil breather cap M40x1.5 40 Mesh filter plug M32x1.5 42 Water intake filler M30x1.5 30 LOCK 6 Oil temp. sens. ring nut M30x1.5 38 LOCK 4 Generator rotor nut M24x1 270(•) Engine oil Crankshaft gear nut M22x1 190 GREASE B Oil drain plug M22x1.5 42 Oil mesh filter M22x1.5 42 Water delivery filler M22x1.5 25 LOCK 6 Engine fan overload cut out M22x1.5 42 LOCK 4 Oil filler plug M22x1.5 5(•) Dry clutch drum nut M20x1 190(•) GREASE B Crankshaft plug M20x1 fully home Threebond 1375B Positioner screw on gearbox drum M16x1.5 30 Oil filter nipple M16x1.5 42 LOCK 2 Oil cartridge filter M16x1.5 11 Engine oil on seal Mesh filter pipe plug M15x1 20 LOCK 5 By-pass pump plug M15x1 25 LOCK 5 Timing belt roller ring nut on transmission M15x1 71 GREASE A Timing belt roller ring nut on heads M15x1 71 GREASE A Timing lay shaft gear nut M14x1 55 ( • ) G R E A S E A Cooler preset plug M14x1.5 24 LOCK 5 Cooler preset closing plug M14x1.5 24 LOCK 5 Oil cooler nipple M14x1.5 24 LOCK 5 Pick-Up inspection screw M12x1 15 LOCK 2 Oil temperature sensor M12x1.5 18 LOCK 4 Water temperature sensor (control unit) M12x1.5 23 LOCK 4 Spark plugs M12x1.25 20 Head nuts: 1st torque M10x1.5 15 GREASE C 2nd torque 30 final torque 48 Con-rod screws: 1st torque M10x1 20 GREASE B 2nd torque 35 final torque 70/103 and angles 55°/95° Oil pump pipe plug M10x1.5 15 Fully home with tool LOCK 5 Head stud bolts M10x1.5 25 ( • ) LOCK 2 Pressure switch M10x1 19 Nipple for oil delivery to heads M10x1 15 LOCK 2 Reduction bush M10x1 LOCK 5 Spark plug M10x1 15 Coolant pump cover plug M10x1 20 LOCK 5 Neutral light switch M10x1.25 10 Clutch casing service plug M10x1.5 15 LOCK 5 Pipe union for oil delivery to heads M10x1 15 Crankshaft dowels M8x1.25 13 THREEBOND 1375B Mobile tensioner shaft M8x1.25 26 LOCK 2 Fixed tensioner shaft M8x1.25 26 LOCK 2 Gearbox pawl screw M8x1.25 25 Gear stopper retaining screw M8x1.25 18 LOCK 2 Drilled screw for oil delivery to heads M8x1.25 15 Oil pump screws M8x1.25 26 Dry clutch housing screws M8x1.25 35 ( • ) LOCK 4 Crankcase joining screw: 1st torque M8x1.25 19 GREASE B final torque 25 Casing drilled screw M8x1.25 20 GREASE B Ground screw M8x1.5 13 Expansion reservoir breather screw M8x1.25 2.2 Tensioner eccentric nut M8x1.25 25 GREASE A Intake and exhaust flange stud bolts M6x1 5 ( • ) LOCK 2 Starter motor screws M6x1 10 LOCK 2 Starter idle gear pin screws M6x1 10 LOCK 2 Water pump bearing screws M6x1 10 LOCK 2 Alternator stator screws M6x1 10 LOCK 2 Flywheel / rotor screws M6x1 13 LOCK 2 Gearbox bearing plate screws M6x1 10 LOCK 2 Coolant drain screw on fitting M6x1 8 ( •) LOCK 2 Fuel pump – intake manifold fitting M6x1 2.5 LOCK 2 Bosch pick-up retaining screws M6x1 10 LOCK 2 Expansion reservoir bracket screws M6x1 9 Battery mount lower fixing stud bolt M6x1 10 LOCK 2 Gearbox pawl screw M6x1 10 LOCK 2 Heads/cylinders coolant cover screws M6x1 6 ( •) Inspection cover screws M6x1 6 ( •) Head coolant outlet union screws M6x1 10 Rocker arm shafts cover screws M6x1 10 Intake/exhaust valve cover screws M6x1 10 Intake manifold nuts M6x1 10 Crankcase joining screws M6x1 10 Clutch cover screws M6x1 10 Generator cover screws M6x1 10 Intake manifold plug M5x0.8 3 Clutch spring screws M5x0.8 5 ( •) GREASE A Manifold nipple M5x0.8 3 LOCK 2 Coolant hose clips 2.5 Screws and nuts M10x1.5 45 Screws and nuts M8x1.25 25 Screws and nuts M6x1 10 Screws and nuts M 5 x 0 . 8 5 FRAME TORQUE SETTINGS In Nm Tolerance ±10% If marked (•) tolerance on tightening torque: ±5% CHAIN, FRONT SPROCKET Front sprocket retaining screw M5x0.86 ( • ) Lock1 Front sprocket guard screw M6x1 6 LIGHT UNITS Front subframe support screw M6x1 9 Lock 2 (apply GREASE B on USA version) Air temperature sensor securing screw M3x1 1 Connectors-to-light support screw M6x1 3 Cat’s eye mounting nut M4x0.7 1.6 Number plate light nut M5x0.8 1.5 Headlight support retaining screw M6x1 10 Lock 2 Turn indicators retaining screw M6x1 3.2 Pin securing screw for tail light 5 RH and LH headlight fairing support M6x1 10 retaining screw INSTRUMENT PANEL Instrument panel securing nut M5x0.8 3.3 Odometer cable ring nut M12x1 3 Tool part no. on instrument panel and on odometer 88713.1383 FRONT FORK Steering head retaining screw M8x1.25 23 ( • ) GREASE B Bottom yoke screw M8x1.25 14 ( • ) GREASE B sequence 1-2-1 Steering tube retaining screw M8x1.25 22 ( • ) GREASE B Fork bottom end bolt M8x1.25 19 ( • ) GREASE B sequence 1-2-1 Steering bearings ring nut M35x1 20 GREASE B Loosen by 30° Screw securing steering damper on head M6x1 10 Lock 1 Steering tube reference pin M12x1 19 GREASE B BOGE steering damper ball joint M8x1 12 Lock 2 Steering shaft M37x1 * *Fully home with Lock 8 Steering damper support screws M6x1 8 Lock 2 Steering lock nut M8x1.25 18 Lock 2 (to nut thread only) ELECTRICAL SYSTEM Cable retaining nut to battery plate M5x1 5 Battery mount retaining bolt M6x1 9.5 Warning horn retaining screw M6x1 10 Lock 2 Starter motor nut M6x1 5 GREASE B Key-operated switch bolt M6x1 9 Lock 1 Warning horn mount retaining nut M12x1 20 Control unit vibration damper nut M6x1 8.5 Nut securing cables to starter contactor M6x1 4 L H and RH switch screws 0.8 Coil-to-plate retaining screw M4x0.7 1.85 Pressure sensor securing screw M5x0.8 1 Regulator-to-heat sink plate securing screw M6x1 9 Coil-to-frame securing screws M6x1 10 Screws securing heat sink plate to battery M6x1 1.13 mount on walnut FRONT BRAKE Front brake caliper retaining screw M10x1.5 43 ( • ) GREASE B Brake bleed nipple M6x1 12 Front and rear brake system bleed union M10x1 23 Front brake master cylinder-to-handlebars M6x1 9 sequence retaining screws 1 (UP) -2-1 REAR BRAKE Rear brake caliper retaining screw M8x1.25 25 ( • ) GREASE B Rear brake hose guide screw M6x1 5 Lock 2 Rear brake master cylinder retaining screw M6x1 10 Rear brake master cylinder mount retaining screw M10x1.5 43 Lock 5 Rear brake fluid reservoir-to-frame retaining screw M6x1 9 Rear brake lever pin M10x1.5 29 Lock 2 Brake pedal adjuster 2.3 Rear brake warning light switch 5 Nut on rear brake control rod M6x1 7.5 REAR SWINGARM Swingarm retaining screw M15x1.25 73 ( • ) GREASE B Chain adjustment eccentric screw M12x1.25 31 ( • ) GREASE B sequence 1-2-1 Brake caliper plate retaining pin M12x1.25 33 Lock 8 Chain sliding shoe retaining screws M6x1 10 Lock 1 HANDLEBAR, CLUTCH CONTROL Handlebar securing screw M6x1 10 ( • ) GREASE B sequence 1-2-1 Handlebar clamp screw M6x1 10 ( • ) GREASE B sequence 1-2-1 Clutch master cylinder-to-handlebars retaining M6x1 9 Sequence screw 1(UP)-2-1 Clutch hose fitting M10x1 19 Clutch transmission unit screw M6x1 9 Throttle control retaining screw M6x1 10 Throttle control cover retaining screw M4x0.7 1.8 REAR SHOCK ABSORBER Shock absorber-to-swingarm securing screw M10x1.25 42 ( • ) GREASE B Shock absorber-to-rocker arm securing screw M10x1.25 42 ( • ) GREASE B Actuating rod securing screw for shock M10x1.25 42 ( • ) GREASE B absorber-to-rocker arm Suspension rocker arm-to-frame nut M10x1.25 42 ( • ) GREASE B FRONT AND REAR MUDGUARDS Front mudguard retaining screw M6x1 3 Lock 2 Number plate holder nut M6x1 5 Helmet hook securing s c r e w M2.9x1 0.5 Screw securing under - the - seat heat guard to subframe M6x1 2 Number plate holder screw M6x1 2 FOOTPEGS AND LEVERS Rear brake lever shaft M10x1.5 29 Lock 2 Front footpeg support-to-frame securing screw M8x1.25 24 Lock 2 Gear change con-rod fixing screw M6x1 9 Lock 1 Gear change lever securing pin M8x1.25 23 Lock 2 Footpeg support-to-frame securing screw M8x1.25 24 Lock 2 Footpeg protection securing screw M5x0.85 Lock 2 FRONT AND REAR WHEEL Rear wheel LH nut M33x1.5 156 ( • ) GREASE B Rear wheel RH nut M38x1.5 176 ( • ) GREASE B Front wheel shaft nut M25x1.25 63 ( • ) GREASE B ( Grease nut thread and underside and wheel shaft) Driving pins securing screw M6x1 11 ( • ) Lock 2 Rear sprocket nuts M10x1.25 48 ( • ) GREASE B Front/rear brake disc mounting screw M8x1.25 25 ( • ) Lock 2 FUEL TANK Flange quick-coupling 1/4 "NPT " 3 Lock 6 Fuel tank drain screw M10x1 13 Three Bond Screw securing bracket to tank M6x1 9 Lock 5 Fuel filler plug fixing s c r e w M5x0.8 5 Tank breather hose guide screw M6x1 10 Tank flange securing screw M6x1 9 EXHAUST Screw securing silencer support to casing M12x1.75 24 GREASE B Exhaust-to-subframe support screw M6x1 10 GREASE B Front footpeg protection and exhaust securing screw M6x1 10 Lock 2 Exhaust pipe to head nuts M6x1 9 Exhaust silencer retaining s c r e w s M5x0.85 Stainless steel plugs to exhaust pipes 1/8 gas 25 Screw securing exhaust pipe to frame to support M6x1 9 on casing SEAT Frame hinge plate screw M6x1 10 Lock 2 Seat hinge plate screw M5x0.85 Lock 2 Seat lock ring nut 5.5 Nut securing seat to tail guard M5x0.8 2 Seat retaining plate securing screw M5x0.8 5 Seat lock retaining screw M5x0.8 5 Tail guard plate securing screw M5x0.8 2 Biposto Passenger under-seat retaining plates securing screw M6x1 9 Passenger strap securing screw M6x1.5 9(•) Tool box securing screw 2.9 xl= 9.5 0.5 AIR INTAKE - OIL BREATHER Oil breather pipe clip on breather valve 9 Oil breather box securing screw M6x1 2.8 Oil breather reservoir bracket securing screw M5x0.8 9 Intake funnels spring securing screw M5x0.8 3 Lock 2 Air box securing screw M8x1.25 19 Throttle Body Securing Tie 2.5 Filter boxes mounting screw 3.9 xl= 25 1.8 CANISTER Canister-to-manifold fitting securing screw 1.5 Canister support securing screw M6x1 9 USA version only FAIRING Front conveyor securing screw M6x1 4 Lock 2 Fairing support securing screw M6x1 10 Lock 1 Front fairing wire securing screw 3.9 xl= 4.5 1.2 Headlight fairing securing screw M6x1 1.5 Fairing securing screw M6x1 1.5 STAND Side stand plate retaining screw M10x1.5 36 Lock 5 Cable guide screw for side stand sensor M6x1 10 Side stand pivot nut M8x1.25 26 Lock 2 Side stand sensor retaining screw M6x1 10 FRAME Rear subframe retaining screw M8x1.25 30 Lock 2 Engine to frame mounting bolt nut M12x1.25 60 ( • ) GREASE B Seat cam screw Self-tapping Lock 2 LIQUID COOLING Water radiator securing screw M6x1 9 GREASE B Coolant hose clips 2.5 Expansion reservoir hose clips 1.4 Screw securing manifold on expansion reservoir M6x1 9 Expansion reservoir special screw 2.2 Expansion reservoir bracket securing screw M6x1 9 The greases shown below are mostly superseded but equivalents are easy to identify, Ducati specified Shell for commercial reasons GREASE A Multipurpose, medium fibre, lithium grease. Alvania R3 GREASE B Molybdenum disulphide grease, high mechanical stress and high temperature resistant. Retinax HDX2 GREASE C Bearing/joint grease for parts subject to prolonged mechanical stress. Temperature range : -10 to 110°C Retinax LX2 GREASE D Protective grease. Corrosion proofing, waterproof. Retinax HD2 GREASE E PANKL grease PLB05. GREASE F OPTIMOL grease Paste WhiteT. LOCK1 Low – strength threadlocker. LOCTITE 222 LOCK 2 Medium-strength threadlocker, oil- compatible. LOCTITE 243 LOCK 3 High-strength thread sealant for threaded parts. LOCTITE 270 LOCK 4 Flange sealant. Resistant to high mechanical stress, solvents and high temperatures (up to 200°C). For pressures up to 350 Atm. Fills gaps up to 0.4 mm. LOCTITE 510 LOCK 5 Permanent adhesive for smooth or threaded cylindrical fasteners on mechanical parts. High resistance to mechanical stresses and solvents. Temperature range: -55 to 175°C. LOCTITE 128455 LOCK 6 Pipe sealant for pipes and medium to large fittings. For water and gases (except oxygen). Maximum filling capacity: diameter gaps up to 0.40 mm. LOCTITE 577 LOCK 7 Speed bonder for rubber and plastics. Elastomer loaded ethylic base. LOCTITE 480 LOCK 8 High-strength retaining compound for threaded parts, bearings, bushes, splines and keys. Temperature range: -55 to 150°C. LOCTITE 601 LOCK 9 Medium-strength threadlocker LOCTITE 401 DUCATI liquid gasket part no. 942470014
